Plastisol Ink

Definition:

Plastisol ink, which consists of PVC (we offer PVC free alternatives) resin and plasticizer, is known for its durability, versatility, and ease of use. It is the industry standard for printing on darker fabrics due to its vibrant colour reproduction and crisp image quality.

 

Advantages

Color Vibrancy: Forms a layer on the fabric surface, achieving bright and accurate colours, including specific Pantone shades.

Durability: Highly resistant to washing and wear when properly cured.

Versatility: Suitable for various fabric types and allows for layering and special effects.

Cost-Effectiveness: Easier to use with higher yield and longer shelf life, making it economical for high-volume printing.

 

Best Applications

Dark Fabrics: Provides opacity and vibrancy that stand out against darker materials.

Promotional Merchandise: Ideal for items requiring long-lasting prints.

Bold Graphics and Branding: Enhances the visual appeal of designs with crisp lines and vivid colors.

Best for Pantone matching

 

Water-Based Ink

Definition

Water-based ink uses water as its solvent, offering a soft, lightweight print that absorbs into the fabric. It's often favored for its eco-friendly properties and the comfortable feel it provides, making it ideal for fashion-forward and comfort-seeking consumers.

 

Best Applications

Light-Colored Cotton Shirts: Enhances detailed designs and muted colors.

Vintage or Natural Looks: Provides a soft, breathable finish.

 

Absorption and Feel

Water-based ink penetrates fabric fibers, resulting in a print that feels like part of the garment. This absorption enhances breathability but can sometimes lead to less vibrant colors, especially on darker fabrics. The natural feel is perfect for achieving a no-feel print that maintains the garment's softness.

 

Eco-Friendly Aspects

Considered more environmentally friendly due to its water-based solvent, water-based ink generally has a lower environmental impact compared to other inks. However, it may still contain plastics and co-solvents and more ink is disposed of after production especially with discharge printing. Advances in formulations continue to improve its sustainability profile.

 

Challenges

Higher Cost: More expensive than Plastisol inks.

Curing Complexity: Requires precise curing to ensure durability.

Handling Care: More sensitive to environmental conditions during printing.